However, traditional polymers still had one advantage, in that they could be produced in the form of so-called block copolymers, in which chains are composed of blocks of different polymers linked together. It seemed unlikely that the processes that controlled the chemistry of living-radical-polymer formation would be able to produce these types of polymers, but, in 1999, this remarkable feat was achieved by a group of polymer chemists at Australia’s CSIRO Molecular Science Unit in Victoria. Their work is now acknowledged in the appearance of paper #8 on the current Hot Ten. Block copolymers presented a tough challenge, but the rewards of being able to make them could be great. Such polymers can combine the advantages of two very different types of polymer and they are widely manufactured, for example by introducing flexibility into a chain that would otherwise be rigid. Block copolymers of styrene are extensively manufactured, and the combination of styrene with butadiene is particularly used because of its elastic properties. Now Graeme Moad, Ezio Rizzardo, San Thang, and their CSIRO colleagues have found a way of making living radical block copolymers that provides polymers of predetermined molecular weight and narrow polydispersity. The secret is to add certain dithio compounds, which act as highly efficient chain transfer agents, and which convert a mixture of two kinds of monomer into block copolymer material. A typical dithio compound that they use is benzyl dithiobenzoate. The polymerizations reported in #8 were carried out in bulk, in solution, in emulsion, or suspension, using standard reaction conditions. Seemingly incompatible polymers can be combined this way, and the paper reports results for diblock polymers made from various combinations of acrylic acid, methyl acrylate, ethyl acrylate, butyl acrylate, benzyl methacrylate, dimethylacrylamide, styrene, and ethylene oxide. The combinations were chosen to synthesize a wide range of polymers combining those that are "hard" with those that are "soft," and those which attract water with those which repel it. Commercially, acrylate polymers make particularly good resin coatings. To achieve maximum purity of the polymers, as low a concentration of initiator as possible is used, although this determines the rate of the radically driven polymerization. Moad and Rizzardo have been able to achieve block copolymers with no detectable homopolymer impurity in the final product. The CSIRO team also extended their investigations to three-block polymer synthesis, which they achieved either by adding to an existing diblock polymer, or by starting with a difunctional transfer agent with two dithio groups attached at opposite ends of a benzene ring so that the polymers grow simultaneously. "The technique has widespread application to products for biotechnology, nanotechnology and microelectronics," Moad tells Science Watch, adding: "The primary advantage of the technology over competitive technologies is that it is relatively cheap, compatible with a wide range of monomers and can be carried out in conventional reactors." Although no commercial application has yet emerged from their work, the group at CSIRO Molecular Science has already developed a "strategic alliance" with one leading chemical company, DuPont’s High Performance Coating division. Dr. John Emsley is science writer in residence at the |
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Watch®, March/April 2001, Vol. 12, No. 2 Citing URL: http://www.sciencewatch.com/march-april2001/sw_march-april2001_page5.htm |
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